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The role of interatomic interactions in the tribooxidation and wear of the multilayer Ti0.2Al0.55Cr0.2Si0.03Y 0.02N/Ti0.25Al0.65Cr0.1N coating at severe cutting conditions

Autores

Kovalev, A. A. , Wainstein, D. , Konovalov, E. , Vakhrushev, V. , Dmitrievskii, S. , ENDRINO ARMENTEROS, JOSÉ LUIS, Fox-Rabinovich, G. , Tomchuk, A.

Publicación externa

No

Medio

Metallurgist

Alcance

Article

Naturaleza

Científica

Cuartil JCR

Cuartil SJR

Fecha de publicacion

01/07/2024

ISI

001274294700006

Scopus Id

2-s2.0-85199310644

Abstract

Tribooxidation is the main mechanism to adapt the cutting tool to extreme mechanical and thermal loads during high-speed cutting. Wear and tribooxidation processes in the single layer TiAlCrSiYN and multilayer TiAlCrSiYN/TiAlCrN non-stoichiometric coatings on cutting tools after dry cutting with speed of 500 m/min on the running-in and steady wear stages were studied by the set of modern surface analysis methods. The reasonable preference of the multilayer coating comparing to the single layer one was demonstrated. It was established that oxide films with an amorphous-nanocrystalline structure are formed on the surface of the wear hole. Their composition is close to k Cr2O3, TiO2, Al2O3 (sapphire) and Al2O3 2(SiO2) (Mullite 1:2). Prospects of yttrium addition in the complex nitride were estimated by quantum chemical calculations, which has shown that such polyvalent metals as Ti+4, Cr-+5,Cr-6, Y+4, Al+3 in a multicomponent nitride form a very complex spatially organized electronic structure of double and triple bonds with unoccupied pi*-orbitals of nitrogen atoms. Quantum-chemical calculations of the oxidation susceptibility of these coatings with Y microadditions confirmed that this element is more inert than chromium and it is predominantly involved in the formation of interatomic bonds with Al, Ti, Cr affecting the mechanical properties of nitride coatings.

Palabras clave

High-speed dry cutting; Multilayer coatings; Tribooxidation; Termobarrier; Self-organization; Quantum chemical modeling; Mullite; Electron polarization; Solid lubricant; XPS

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